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Past Issues

September 2005


SECUREMENT

How NOT to do it!

Where’s my load?


Oh! There it is ...


Ok! Let’s put it back ...

Let’s secure it somehow!

Eishh! Hope it works

You'd think that making sure your payload stays securely on the truck is the easy part of transport. However, we all know that despite the relatively straightforward nature of the exercise, trucks lose their loads on a daily basis causing all sorts of traffic chaos, punitive costs, closure of trucking operations and even loss of life. It's an area that needs more focused attention writes Paul Collings.

After speaking to suppliers of cargo securing merchandise, it becomes blatantly obvious that the primary reason why loads fall off trucks is because the operator is skimping on lashing gear - trying to cut costs. A second reason is that incorrect loading (and overloading) techniques are used, suggesting negligence and/or ignorance on the part of the person loading the cargo.

Once again, the short-term, quick-buck mindset that plagues many areas of the transport industry does so with equal virility even when it comes to the purchasing of load securing items. This really is astounding when one considers the crucial role tarps, nets and tie-downs play in ensuring the success of a delivery and ultimately the survival of the transport operation.

No local standard
But it's not all the fault of the transporters and loaders. Despite the Road Traffic Act stipulating the duties of transporters and consignors with regards to load securement, no national standard exists regulating the quality of products sold to perform the task of safely harnessing cargo to a truck.

To the uninitiated eye, a cargo lashing strap or tie-down is simply a piece of fibre with hooks and a ratchet attached. Nothing could be further from the truth. The ability of a tie-down to do its job effectively depends on its 'breaking strain'.

According to Herman Vorster, general manager, TIElift, "good quality cargo lashings straps are normally rated at 4 000kg breaking strength but this doesn't mean that one strap is adequate to secure a 4-ton load. It means that the strap will break under load at 4 tons.

"South Africa doesn't have a SANS regulation regarding load straps but we use the British Standards (BS 5759: 979), which states that the 'rated assembly strength' (R.A.S) must be equivalent to not more than half the breaking strength in Kilo-Newtons. This means that a 30-ton cargo strapped to a semi-trailer with 4-tons rated lashing straps requires a minimum of 15 straps to secure the load effectively."

Cheap tricks
Whether it's tyres, brake pads, suzie coils or load lashings, cheap imports are big players in the local truck market. It's an unfortunate reality that while cheap parts help the pocket in the short-term, they invariably are of inferior quality and often result in unforeseen expenses in the long run.

Michael Greene of Lift Lash describes the cargo lashing market as a case of the blind leading the blind. "With no SANS standard in place, it's open season for sellers of dodgy imports," says Greene. "The ethics of the sales organisations have deteriorated. Suppliers hoodwink the distributors who, in their ignorance, sell the transporter an inferior quality tie-down. The transporter sees the tie-down as a grudge purchase and really only looks at price as a buying criterion." 

According to Greene, a good quality 5-ton lashing costs around R90, while a cheap version retails for R25. Should a SANS/NRTA code of practice be promulgated, how many transporters will be prepared to pay almost 250% more for their lashings? Lift Lash has a quality-driven trucker customer who spends R10 000 a year on the best lashing equipment, says Greene, while the next guy spends R2 000.

The wake-up call to dodgy load securers will come when the load does fall off and cause an accident and the owner of the cargo sues for loss of property through operator negligence. Insurance assessors will examine each strap closely and if any one of them is deemed unfit (whether it's of poor quality with no stitching, frayed, snapped or knotted), all claims will be repudiated and the transporter will be held liable for damages.

Properly hooked
The quality of the hooks used to secure lashings to the truck body also needs consideration. TIElift's Vorster advises against hooks made of mild steel: "It's relatively weak and the hook bends open under work stress. The best hooks are cadmium-plated, heat-treated and therefore much stronger."

Another word of caution to those who feel that a tarp is enough to secure a load comes from Chris Johnson, MD, Tent and Tarp Reef: "Tarps are for waterproofing, not securing. Nets are for holding the shape of the load and straps are there to secure the load." He adds that PVC tarps should have between a three to five year life-span if treated properly.

"PVC weakens when it flaps in the wind so always make sure tarps are properly tied down. They also suffer UV damage and harden as a result of exposure, becoming like cardboard. A good way to protect a tarp or curtain against dirt is to varnish it, which adds years to their life as well as protecting any graphics that may appear on curtainsiders."
 

How to do it the RIGHT way

 


Load securement tips

  • Make use of suitable anchorage points of adequate strength. This may, for example, include the chassis of the vehicle. 

  • The sum of the rated assembly strengths should be at least equal to the weight of the load. The vehicle should have at least one lashing every 1.5m along the length of the load. Complex loads are likely to require additional lashings. 

  • Ensure that the vehicle's load space and the condition of its load platform are suitable and adequate for the type and size of the load. 

  • Always ensure that the front of the load is abutted against the headboard of the vehicle or against some other fixed restraint. 

  • Check the security of the load:
    - before moving off
    - after negotiating ramps in private premises and before entering public roads
    - after having travelled a few miles
    - on any occasions when unusual road conditions, eg a ramp or a rapid change of camber, may 
    have altered the tension of the webbing
    - following removal of any items from, or addition of any items took the load during the journey

  • Never tie knots in lashings.

  • Lashings should be protected against abrasion and/or cutting by the use corner protectors or protector sleeves. 

  • The webbing strap must be woven from continuous filament, high tenacity polyester, polyamide or polypropylene yearns. 

  • Ropes used for lashing purposes should be manufactured from polypropylene, polyester, sisal or manila. Polyamide (nylon) ropes tend to stretch under load and should be avoided. Ropes should have a minimum diameter of 10mm.

Tips courtesy of TIElift